Embedding Nuts for WORKING Tap Handles!

For this video, I get to share a fun project I did for a new brewery called Heroic Aleworks! You can find them at http://www.heroicaleworks.com

The owners of Heroic Aleworks, don’t just consider themselves brewers, but nerds as well! As a great compliment to their very geeky tasting room (they even have a bathroom painted like a tardis), they have 3D Printed Tap Handles.

This is a great illustration of the “rapid product development” 3D Printing is touted for. They approached me on a Tuesday and we had working Tap Handles by Friday!

To make the tap handles functional, we embedded a standard 3/8″ nut into the print itself to screw onto the keg hardware and that’s where the project got fun!

This video talks about how thinking about the printing orientation ahead of time impacted the design, particularly with the consideration of the hole for the nut.

Nut Animation - Step3

It also goes over my multiple processes in Simplify 3D and my custom starting and end scripts (same old, same old– very similar to what was used for embedding mirrors and the multi colored Gyro Cube).

Design Notes:
Final Dimensions for my Hole for 3/8″ Nut – 15mm x 17.8mm x 9mm
Final Dimensions for Octagon Hole for Bolt – 11mm Diameter

Custom Ending Script for my processes:
G91 ; relative mode
G1 Z100 ; lift 100mm

Custom Starting Script for Third Process
G90 ; absolute mode

Custom Starting Script for Final Process (After Color Change)
G92 E0 ; zero extruder
G1 E25 F225 ; purge nozzle
G92 E0 ; zero extruder
G90 ; absolute mode

Thanks for watching!

My Maker Coin on 3D Printing Industry

3D Benchy is arguably one of the most well known prints out there and it is commonly used for calibration and testing out a printer’s capabilities.  It is no surprise that 3D Printing Industry did an article on the Jolly 3D Printing Torture Test.

The 3D Benchy ‘torture test’ that pushes 3D printers to the limit

And at the very end of the article, my “From Failure Comes Knowledge” makes a cameo (along with some great tips from Joel Telling)


My Model at CES!!!

Well a hat tip to the impressively, eagle-eyed Joel Telling for noticing this. One of my models, the Spinning PokeStop Ornament, was one of the showcase prints at a booth at CES. I’m not sure if they followed the attribution clause of my Creative Commons Licensing…. but I’m still excited that a model of mine was used.

Wishing You Many Fails in 2017!

When we are pushing the limits, we are going to encounter fails. But through failure comes knowledge and at times, it even brings about extra creativity. On that note, I hope 2017 brings you many fails!

In December, I did a last minute contribution to the A Pyro Design Maker Coin Holiday Tree. In my coin, I wanted to celebrate the failures that comes along with learning 3D Printing. I call it, “From Failure Comes Knowledge“. This video details the inspirations behind the coin, a little taste of the modeling in Blender, and the [embarrassing] two fails I had printing it.

The From Failure Comes Knowledge Coin on Thingiverse:

Check the makers who have already made the coin!

Jim at Another 3D Printing Channel https://www.youtube.com/channel/UCgXpTIrI0KK8_wXMcHLA1fw

Matt at How I Do It https://www.youtube.com/channel/UCJTkCgyQbUU2kpiwhrbLK_A

And of course, Travis and Heather at A Pyro Design

Other Models Mentioned in the Video:
The famous 3D Benchy

Drooloop Flowers http://www.thingiverse.com/thing:240158
Furry Vase http://www.thingiverse.com/thing:1800503
Furry Christmas Tree http://www.thingiverse.com/thing:1941557

Thank you so much for watching. Have a fantastic 2017!